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LB Asphalt Batch Mixing Plant

Capacity:60t/h~240t/h


Counter-flow Dryer
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LB Asphalt Batch Mixing Plant

Asphalt Batch Mix Plant LB Series is new and ideal construction equipment used for manufacturing asphalt that is mainly applied in highway road construction and other civil construction.

LB asphalt batching plant is a stationary asphalt mixing plant mainly consiting of cold aggregate supply system, drum dryer, burning system, hot aggregate elevator, vibrating screen, weighing system, mixing tower, dust collecting system, filler supply system, bitumen supply system, electronic control system, finished asphalt storage bin. 


The asphalt plant adopts modular design, easy installation and maintenance, fast removal and transportation. It is mainly used for the construction of highways, highways, municipal roads, airports and ports.

1. Modular design and integrity steel base, reasonable layout, demolition, transportation and installation faster and easier.

2. Superior drying drum plate design, and independent research and development of advanced combustion heating technology to improve efficiency, reduce energy consumption.

3. Plus high hot aggregate bin design to increase the stock of hot aggregate storage, to increase producing capacity.

4. Automatic/manual control system with failure self-diagnosis program, simple and safe.

5. Core components adopt international famous brand products, such as Siemens electrical components, EBICO burners, Switzerland METTLER TOLEDO weighing sensor, etc., reduces the failure rate and prolong its service life.


Sinoroader | Aggregate Supplying System

①. Protective plates on both sides of the aggregate hoppers to avoid sundries getting into the aggregates and conveying belt;

②. To make the supplying smoother, vibrators are equipped below each hopper;

③. Adds grid plate at top of each hopper to buffer the shock from aggregates flow, meanwhile it screens oversize aggregates;

④. Conveying belt is protected by dustproof cover to reduce dust emission;

⑤. Adds belt cleaners and pinch rollers to make the aggregates supplying more fluent and accurate, besides, they also extend the belt durability;

⑥. Small vibrating screen is added between belts, to further screen oversize aggregates;

⑦. The supplying system has insufficient material alarm system, ensuring a safe and smooth production.

Sinoroader | Drying system

①. Driving units have auto lubrication device, greatly reduces labor cost;

②. Different areas inside the drying drum have different blade configurations, which can handle aggregates in different processes;

③. The rolling rings and rollers are applying high strength wear-resisting material. Deviation preventing rollers for both rolling rings;

④. The cylinder adopts boiler steel and stainless steel skin, which gives it high temperature resistance and non-deformability;

⑤. The cylinder employs thermal insulating rock wool material that can maintain the temperature inside, reducing heat loss.

Sinoroader | Aggregates elevating system

①. The aggregates elevator takes modular design with newest dust sealing structure;

②. Elevator applies double plate link chains design, which extends the elevator's service life and reduces maintain frequency.

③. Excellent leakproofness with the moters;

④. Applies famous cycloidal pin gear speed reducers, more powerful and reliable;

⑤. The aggregates slide tunnel adopts damping structure wear-resisting plate link chains to enhance the performance.

Sinoroader | Screening system

①. Vibrating screens that apply world famous vibration motors are completely sealed;

②. Aggregate storage bin adopts large bin structure to avoid material overflow;

③. Aggregate bins are separated by high strength wear-resisting plate to avoid aggregates mixing.


Sinoroader | Weighing system

Adopts world famous brand (TOLEDO) weighing component, to make sure that the measurement error of aggregates is below 0.5%, and the measurement error of bitumen and filler is below 0.25%.



Sinoroader | Mixing system

①. The mixer, mixing blades and liner plates are all using the best materials with high hardness and high abrasion performance;

②. The cycloidal pin gear speed reducer has better transmission efficiency and simpler structure.


Sinoroader |  Finished product storage system

①. The storage silo has heating device to keep asphalt temperature and quality;

②. The silo has anti-blocking device to keep asphalt quality.



Sinoroader | Dust Collecting System

①. Double dust collecting systems, including the primary volute dust collector that gets rid of large size dust and secondary baghouse collector that further get rid of the rest dust;

②. Adopts famous brand draught fan, high efficiency against low power rate.

 

Sinoroader | Control system

①. Fancy control room for operator, nice operating environment and good sound insulation effect;

②. Control room is equipped with split-type air conditioner, aluminium alloy sliding windows, wood floor and so on;

③. All operations are integrated in one room, auto and semi-auto control makes it easy to operate.



Model Capacity(Standard Conditions) Mixer Capacity Dust Remove Effect Total Power Fuel Consumption Measurement Accuracy
Fuel Oil Fuel Coal
LB700 60t/h 750 kg ≤20 mg/Nm³ 178kW 5.5-7 kg/t 10kg/t
Aggregate: ±0.5%
Filler: ±0.25%
Bitumen: ±0.25%
LB1000 80t/h 1000 kg ≤20 mg/Nm³ 285kW 5.5-7 kg/t 10kg/t
LB1200 100t/h 1200 kg ≤20 mg/Nm³ 316kW 5.5-7 kg/t 10kg/t
LB1500 120t/h 1500 kg ≤20 mg/Nm³ 380kW 5.5-7 kg/t 10kg/t
LB2000 160t/h 2000 kg ≤20 mg/Nm³ 470kW 5.5-7 kg/t 10kg/t
LB2500 200t/h 2500 kg ≤20 mg/Nm³ 547kW 5.5-7 kg/t 10kg/t
LB3000 240t/h 3000 kg ≤20 mg/Nm³ 700kW 5.5-7 kg/t 10kg/t
LB4000 300t/h 4000 kg ≤20 mg/Nm³ 870kW 5.5-7 kg/t 10kg/t
LB5000 400t/h 5000 kg ≤20 mg/Nm³ 960kW 5.5-7 kg/t 10kg/t


Frequently Asked Questions

Q What are the electrical equipment and components for Asphalt plant

2020-10-22 23:56
A Hi,our professional sale manager will service for you again.Thank you for your questions.

Q What are the structures of the asphalt mixing plant?

2020-07-08 17:40
A Hi,Asphalt mixing equipment is mainly composed of batching system, drying system, combustion system, hot material lifting, vibrating screen, hot material storage bin, weighing mixing system, asphalt supply system, powder supply system, dust removal system, finished product silo and control system, etc.For more details,please kindly contact us again.Thanks.

Q How many can be installed in the dust bag in the asphalt mixing plant?

2020-06-23 11:46
A Good morning,general bag dust collector 0.4-0.7Mpa, low pressure long bag pulse dust collector 0.2-0.4Mpa.

Q Why does the burner of the asphalt mixing plant need an air compressor?

2020-05-21 17:10
A Good afternoon,Because the air pressure must push the oil to burn before it can be atomized.

Q How to repair the small cracks on the asphalt road?

2020-05-07 11:49
A Good morning,the micro-crack cold-filled cement has good self-leveling performance, and can quickly and fully penetrate into the crack. The colloid in the crack is full, thereby closing the crack. No expansion and slotting is needed during construction, and glue is directly injected after cleaning, so the construction cost is low.

Q What is asphalt mixing machine?

2020-03-20 14:33
A Good afternoon,A Asphalt Mixing Plant is a plant used for the manufacture of asphalt, macadam and other forms of coated roadstone, sometimes collectively known as blacktop or asphalt concrete. Asphalt Mixing plants for road construction.

Q Do you also supply asphalt plant spare parts?

2020-03-16 13:21
A We make sure that a reliable inventory of spare parts are held in stock and will be delivered fast.

Q Diffrences between pulverized coal burners and oil burners of the asphalt mixing plant?

2020-03-12 09:29
A 1. Price Coal burners are usually little expensive than oil burners, the common price difference can be 3000USD ~ 8000USD. Example: The oil burner for LB500 asphalt mixing plant is about 9680USD, while the coal burner for the LB500 asphalt mixing plant is about 14530USD, the difference is 4850USD. 2. Characteristics Oil burner (1) Oil only burns in the state of vaporization, the combustion is relatively complete; (2) Oil has the characteristic of diffusion combustion, the flame shape can be adjusted according to demand; (3) Atomization before combustion, and the atomization determines the combustion efficiency; (4) Under different conditions, oil has different thermal decomposition; (5) The heating is fast, but also the cooling. Pulverized coal burner (1) Pulverized coal stays in the hot zone for a long time, thus the combustion efficiency and temperature is high; (2) Temperature of pulverized coal burner rises fast with high thermal efficiency. It is suitable for a wide range of coal; (3) The air and coal volume can be changed as needed to control the temperature and flame shape in a certain range; (4) Internal temperature of pulverized coal burner is even; (5) Simple structure is easy to maintain.

Q What is the difference between bitumen and asphalt?

2020-03-09 13:05
A Bitumen is the liquid binder that holds asphalt together. A bitumen-sealed surface is a layer of bitumen sprayed and then covered with an aggregate. Asphalt is produced in a plant that heats, dries and mixes aggregate, bitumen and sand into a composite. It's all good to understand the difference between the two.

Q Is the equipment control system fully intelligent?

2020-02-27 10:42
A The control system has two types of touch screen and computer operation, all of which are intelligently activated by one button.

Q Do you supply asphalt plant spare parts?

2020-02-21 10:46
A yes, we can supply the asphalt plant spare parts and our engineers can help you.

Q How to find asphalt plant near me?

2020-02-12 13:55
A Method 1: Use Digital Map To Find The Asphalt Plant Near Me Method 2: Look Up Online And Offline Yellow Pages To Find the Asphalt Plant Close To Me Method 3: Call Directory Enquiry Service Phone Number To Find the Asphalt Plant Around Me

Q How much does it cost to build a asphalt plant?

2020-02-10 16:55
A Asphalt plant cost varies from model to model. The very basic asphalt mix plant can start from as low price as $ 45,000. It can go up to $ 2-3 million. The price highly depends on the capacity of the asphalt plant and the type (whether batch type or drum type)

Q are you a manufacturer? How about the production period?

2020-02-07 12:09
A yes, dear, we are the manufacturer, a famous brand in China, we have our own standard factory. The production cycle of asphalt mixing plant is about 30 working days.

Q What are the tips on asphalt plant working operation?

2020-02-07 11:49
A Before using the asphalt mixing station, the operator should master the correct points of use to ensure the normal operation of the asphalt mixing plant, and the production will not be interrupted due to faults. Before the operation should be fully prepared to carefully check the mixing equipment all working parts and devices are intact and normal. If there are any problems, they must be handled properly and should not be run sick.

Q What kinds of asphalt mixing plant do you have?

2020-01-15 09:54
A We have different types of asphalt mixing plant from 60-400T/H.

Q How much does an asphalt plant cost?

2020-01-13 09:57
A With prices ranging from $500,000 to $4 million, an asphalt plant is a serious investment for any company, small or large. While it is necessary to compare plant prices, don't forget to also look at operating costs and production capacities.

Q How hot is asphalt from the plant?

2020-01-08 10:41
A Hot mixed asphalt is manufactured at temperatures between 270°F and 325°F. Depending on the environmental conditions and the distance from the hot mix plant to the project, hot mix asphalt can lose between 5°F and 25°F.

Q Is there a finished mixture storage bin?

2019-12-27 09:43
A The finished mixture bin is optional. If necessary, the bottom-mounted finished mixture bin can be designed according to your requirements.

Q What is the heating method of the bitumen supply system?

2019-12-26 15:38
A We have two types: direct-heating bitumen tank and hot oil heated bitumen tank, it is optional.

Q Will you be in charge of installation and commissioning?

2019-12-23 13:59
A We will send an engineers team to guiding erection in the buyer's working site for installation and commissioning.

Q What type of asphalt mixing plant do you have?

2019-12-20 15:52
A We are a professional road construction equipment manufacturer. The hot product types are B series, MR series, MC series and D series.

Q What is asphalt pavement?

2019-12-11 13:28
A Asphalt pavement refers to any paved road surfaced with asphalt. Hot Mix Asphalt (HMA) is a combination of approximately 95% stone, sand, or gravel bound together by asphalt cement, a product of crude oil. Asphalt cement is heated aggregate, combined, and mixed with the aggregate at an HMA facility.

Q What type of fuel for the burner?

2019-11-28 09:31
A It can be equipped with coal burner, oil burner, gas burners or oil and gas burners.

Q Can the asphalt mixing plant be made mobile?

2019-11-26 17:28
A Of course, all series can be made mobile.

Q What type of asphalt mixing plant do you have?

2019-11-25 17:03
A We are a professional road construction equipment manufacturer. The hot product types are B series, MR series, MC series and D series.

You Have Questions?Please Feel Free Leave a Message In Here!

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LB1500-asphalt-batch-mix-plant

MOBILE:  +86 181 3785 8347

Longxiang Industrial Park ,

Weidu District, XuChang,HeNan, China

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